Knickarmroboter

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Mixed parcel picking with a FANUC 3DV 1600 3D Vision Sensor

A FANUC M-710iC/45M robot equipped with the new 3DV/1600 vision sensor quickly finds and snaps boxes of varying sizes and shapes in a large bin. The robot picks each package and drops it into another bin. Once the bin is empty, the sensor moves to the full bin and the cycle repeats. The demonstration highlights how the use of robotic vision is an ideal solution for applications in the warehousing, logistics and e-commerce markets. FANUC 3DV/1600 Vision Sensor The new 3DV/1600 vision sensor is lightweight and works as a fixed or robot-mounted 3D vision camera. The new sensor can quickly snap 3D images over a Z range of 2M, with a max field of view of 2700mm square, which is ideal for bin picking or line tracking large parts. The 3DV/1600 is part of FANUC’s iRVision® suite of fully integrated and complete machine vision products for robot guidance and inspection. FANUC designs all of its vision hardware and software specifically for FANUC robots, providing customers with solutions that meet their production needs, and saves them the time and expense required by third-party vision suppliers. Intelligent M-710iC Robots The six-axis M-710iC/45M robot is a member of the family of M-710iC material handling robots with payload capabilities ranging from 12 kg to 70 kg. The robot provides high-speed operation, a 2606 mm reach and 45 kg payload. Its slim wrist, rigid arm and compact size allows it to work well in tight spaces, and a long reach and six-axis articulation makes it a good choice for palletizing, packing, bin picking, and other applications found in the warehousing, logistics and e-commerce. M-710iC/45M Features and Benefits Compact size allows operation in small workspaces. Six axes, long reach, compact wrist and 45 kg payload make it easy to handle large loads. Best in class payload, wrist inertia, and reach for maximum system throughput. Flexible mounting (floor, invert, angle). High rigidity and the most advanced servo technology enable smooth motion at high speeds. IP67 rating (enclosed cover) allows operation in harsh factory environments with dust and oil mist. Supports iRVision, ROBOGUIDE/iRPickPRO Simulation, iRPickTool, ROBOGUIDE/PalletPRO Simulation, PalletTool, Force Sensing, Line Tracking, and Indexing options.

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Automated Flexible Robotic Sanding, Courtesy of Pioneer Industrial Systems

Automated Flexible Robotic Sanding FANUC's Authorized System Integrator, Pioneer Industrial Systems designed and built a flexible robotic sanding system for injection molded automotive and marine exterior trim moldings. The system was designed around their customer’s concern with the adaptability to change parts with ease, based on projects coming and going. Removable fixtures specific to each part and an operator HMI were utilized for easy job changeover with a minor maintenance change of swapping fixtures and job selection. The integration of a manual turn style table, equipped with two separate part fixtures allow for part load and unload, while keeping the operator out of the work cell and able to stage the next part. The fixturing is mounted to an automated rack and pinion system that flips the part during sanding pad changes to efficiently sand both sides of each trim molding without interruption. The tool incorporates pressure sensing technology while also providing a point of source dust containment with the addition of a dust collection system to maintain a safe environment and air quality. FANUC’s Dual Check Safety (DCS) package was installed in the robot to reduce the safety distance requirements around the robot cell by defining protective DCS zones around the robot's work envelope. Robot travel outside these safety zones creates an immediate stop. Automation helped the customer replace a labor-intensive manual operation with multiple safety concerns. The safety was improved by not having an operator directly present during the sanding process coupled with the point of source collection system, vastly improving air quality. The operator now is out of harm’s way, only stepping in to swap parts and change sanding pads as needed. PIONEER INDUSTRIAL SYSTEMS DESIGNS, BUILDS, AND SUPPORTS INDUSTRIAL AUTOMATION & ROBOTICS pioneerindsys.com

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Automated Robotic Metal Forming, Courtesy of Gamanche Systems

FANUC's Authorized System Integrator Gamanche has designed an automated mower deck forming system utilizing two FANUC R-2000iC robots operating a 1000 ton Bliss press and a 90 ton Cincinnati press. Sheet metal blanks are introduced via a pallet and picked by an R-2000iC using a squaring station for consistent part processing. The R-2000iC then loads the blank into a 1000 ton Bliss press for stamping. After the part has been stamped, the R-2000iC unloads the deck and scrap metal, dropping the scraps off on a pallet before placing the stamped part onto a table. The manual blanking press operation required an operator to reach into the press to lift and push the scrap metal into a scrap bin behind the press. A gantry then moves the stamped decks to an awaiting RTU mounted R-2000iC. The second R-2000iC picks the deck from a transfer station and places it into a squaring station for precise processing before beginning the forming process with a 90 ton Cincinnati Press. Once the R-2000iC has finished forming the deck, the robot places the deck into a "re-grip" station. The deck is then picked from the opposite side to place onto a cart for outbound delivery to robot weld cells. The manual operation was hard on the operators; even with lifting devices they had to twist and turn and walk a lot of steps every day to load and unload materials from the two different presses. This new automated system processes parts based on demand instead of making to stock (eliminates work in process inventory; Pull vs. Push). The Gamache Systems Advantage DESIGN. BUILD. INSTALL. SUPPORT Gamachesystems.com

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Tri-Cell Palletizing System with Transfer Cart, Courtesy of Pearson Packaging Systems

Tri-Cell Palletizing System with Transfer Cart, Courtesy of Pearson Packaging Systems FANUC Authorized System Integrator, Pearson Packaging Systems has designed and constructed a tri-cell palletizing system to support the growing needs of a frozen seafood manufacturer. The customer needed to upgrade its legacy mechanical palletizers, which were unable to support anticipated throughput demands. This long-term customer was looking for a flexible and reliable solution that could handle multiple SKUs and varying case sizes and pallet patterns, all within the existing floor space. Three palletizing cells with M-410iB/140H robots support a 30% increase to 60 cpm, with additional capacity to support up to 90 cpm for an overall production increase of 95%. Full cases are palletized directly onto a slip sheet. A transfer cart replaces extensive outfeed conveying while fork trucks move the completed loads directly from the cell to the downstream operations. Load buffering stations ensure continued operations while the completed pallet awaits takeaway transport. The solution needed to handle up to 82 SKUs and 16 different stack patterns for high-volume and small-batch runs. Downtime from complicated, time-consuming changeovers needed to be minimized. Each robot is equipped with a multi-function end-of-arm tool (EOAT) to pick slip sheets and cases. Independent vacuum zones regulate suction to accommodate different case sizes, weights and quantities without changeovers. A high-speed sortation system with barcode scanner identifies and directs cases to the appropriate palletizing cell, while a spiral gravity conveyor transports rejected cases or small-batch runs to ground level for manual handling. The HMI’s Pallet Configuration Tool enables easy recipe selection and pallet modifications to transition quickly to new product runs. Discover Why Pearson Should Be Your #1 Partner pearsonpkg.com

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Automated sidelite assembly, courtesy of Premier Automation

Automated Sidelite Assembly Premier Automation, A FANUC Authorized System Integrator has designed and built an assembly system for vehicle side windows or sidelites. Car windows are made of laminated glass, which prevents the glass from breaking into large, sharp pieces in the event of a crash. The sidelite consists of two glass panels with a vinyl sheet between them to minimize shattering. Operators feed stacks of vinyl sheets up to 12” tall into the cell via a conveyor. A robot peels single sheets of vinyl off of the stack and places them onto a second conveyor. A second robot equipped with FANUC iRVision uses a camera to locate and pick each sheet from the conveyor. Glass panels are simultaneously fed into the cell one-at-a-time by operators on a separate conveyor system. After their exact locations are determined by a vision system, a third robot picks and transfers the panels to a movable assembly stand above the outfeed conveyor. After the first glass panel is placed onto the assembly stand, the second robot precisely places a vinyl sheet on top of the panel. The third robot then places a second glass panel on top of the vinyl sheet, sandwiching it between the two panels. The assembly process must be completed in under 12 seconds and the placement of the panels has to be exact, otherwise the assembled sidelite would have to be scrapped. Vision systems allow for precise sheet and panel pick and placement, virtually eliminating scrapped assemblies. From Concept to Completion – Wherever You Need a Partner, Contact Premier Automation

Fanuc

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Experience Robotic Spot Welding with the new FANUC R-2000iD/210FH

The R-2000iD/210FH is the latest model in a large family of industrial robots offering a variety of payloads and reaches. The robot offers a compact design with a hollow arm for better cable management, which minimizes interference with system equipment and allows the robot to operate in tight workspaces. Featuring a 210kg payload and 2605mm reach, the R-2000iD/210FH is ideal for spot welding and material handling applications. Dual Check Safety (DCS) Speed and Position Check software limits the robot's envelope within the compact workspace. Also featured - FANUC’s latest R-30iB Plus controller with an intuitive iPendant for easy setup and operation. Key Features: Hollow arm design provides full internal J1-J6 cabling for handling and spot welding applications. Reliable, large motion range and accurate off-line simulation/programming. Six-axis articulation for maximum flexibility to reach multiple areas within a work cell, even very tight spaces. Best-in-class motion performance provides maximum productivity. High-speed operation minimizes robot cycle times. Simple serial-link configuration, smaller base, and smaller wrist radius provides compact workspace with large envelope. Substantial wrist load ratings support the latest servo weld guns. The latest R-30iB Plus controller features an intuitive iPendant with enhanced screen resolution and more processing capability compared to previous versions. Offers a variety of intelligent functions including iRVision, Force Sensing, ROBOGUIDE, ZDT and DCS.

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