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Get it Done with Robotic Valve Bag Palletizing

Get it Done with Robotic Bag Palletizing FANUC’s Authorized System Integrator Haver & Boecker designed and built a fully automated system to palletize 50 lb. bags. How the System Works: A FANUC M-410iC/185 robot equipped with a fork-style EOAT picks and palletizes 50 lb. bags – which is traditionally a very difficult product to handle. In addition, the robot is responsible for placing slip sheets, and transferring rejected bags to one of two reject stations – one for metal and one for weight. System Benefits • Robot easily handles very heavy bags. • The automated system minimizes the need for people to handle heavy loads. • Compact and fits into existing tight space. • Adaptable & expandable. FANUC M-410 Palletizing Robot Series FANUC’s long-standing M-410 palletizing robot series increases throughput for palletizing and handling applications. With a capacity up to 70 kg and a reach up to 3.1 m, the 4 or 5 axis M-410 parallel link robot series is ideal for handling medium to heavy payloads. About Haver & Boecker Haver & Boecker USA is a leading manufacturer of diversified material handling, bagging, filling, palletizing, and digital solutions. We supply innovative technologies with different degrees of automation for individual applications and requirements for varies products. Our solutions always assure consistent high-quality, weight accuracy, required output rates, and user-friendly maintenance.

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Improving Quality and Consistency with Robotic Sanding

After years of contemplating automation, Performance Composites, Inc. chose to work with Gray Matter Robotics, an advanced automation solution provider and an Authorized System Integrator for FANUC America, to design a robotic solution to sand fiberglass and composite products used for the transportation industry - primarily buses, trains, and trucks. GrayMatter Robotics, a deep technology company based in Gardena, California, has taken a deep dive into the development of AI software to support robotic automation systems for sanding and polishing. Their new Physics informed AI solutions for surface finishing, aptly named Scan&Sand™ and Scan&Polish™, use active compliant devices combined with 3D vision and proprietary software to enable a robot or cobot to autonomously perform a wide range of processing applications, including sanding, buffing, polishing, trimming, inspection, and more. Today, with GMR-AI combined with a FANUC CRX, Performance Composites is experiencing the benefits of smart robotic automation. They’ve improved both the consistency and quality of their surface finishing applications. In addition, employees were trained to become robot operators in one day, removing them from the dull, dirty, and physically demanding tasks. Additional system benefits: -Programs itself using GMR-AI/ -Able to handle large and complex parts. -Works in a wet or dry environment. -Sands and polishes a wide variety of materials. -Able to execute tasks according to an operator’s preferred tool motion or technique. -Deploys on existing shop floors. -Quickly adapts to new materials. -Significantly reduces the consumption of sandpaper and abrasive materials. -Able to finish products to desired quality, improving the process and r\ -Reducing costs.

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Automating the Worlds Most Advanced Engineered Wood Product!

Located in Oregon, Freres Engineered Wood produces Mass Ply Panel, a lumber-based structural panel used as an alternative for concrete and steel in multi-story construction projects. This sustainable building material has been used in Europe for decades and is now growing in popularity in the US. Freres wanted to boost production efficiency and improve the quality of their panels via better joints—key to the panels’ strength. Since both ends of the panel were being cut independently by different heads at the same time, matching the cut to both ends of the panel was extremely difficult. Additionally, panels were often bowed or cupped, which adversely affected the profile of the scarf joint. Finally, panel vibration could not be adequately controlled potentially causing the cutting heads to remove extra wood from the panel edge, which subsequently compromised joint performance. By adding FANUC R-2000iC/210L robots integrated by FANUC Authorized System Integrator PRE-TEC, each end of the panel is now positioned by the robot to the same cutting edge to ensure both joints are balanced. This has significantly improved the quality of the panels’ joints, which boosts their strength and performance. Moreover, the automated cutting system has doubled production capacity because two robots now continually feed the same cutting head. This helps optimize the manpower and floor equipment to support growth in future demand.

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Get it Done with Robotic Case Packing

Get it Done with Dual Line Tracking Case Packaging FANUC’s Authorized System Integrator Combi Packaging Systems designed and built an end-of-line robotic case packaging system. Combi integrated three FANUC SR-12iA robots and FANUC iRVision® to locate, track and pack 1lb bags of cheese. How the System Works: Using FANUC iRVision and a backlight conveyor, bags of cheese are located and tracked while moving down an infeed conveyor at 100ppm. Then, three FANUC SR-12iA SCARA robots using iRPickTool software pick the bags of cheese and pack them into moving cases on a conveyor. System Benefits: • Features FANUC iRPickTool® Software • Automated solution to alleviate labor shortage • High-rate solution • Increased throughput from 75ppm to 100ppm Custom End-of-Line Packaging Solutions Provider: Combi is a worldwide provider of industrial packaging systems. We engineer and manufacture case erectors, tray formers, case sealers, case packers, robotic packaging systems and ergonomic hand-packing stations. FANUC SCARA Robots FANUC’s family of 4-axis SCARA robots are ideal solutions for assembly, pick and place, inspection and packaging applications. FANUC’s SCARA robots are available with 3-20kg payload capacities and include several environmental options, plus the latest SR-3iA/U underslung SCARA featuring a full 360-degree work envelope with no dead zones. Vision Products iRVision is FANUC’s unique, fully integrated visual detection system that enables FANUC robots to see - making production faster, smarter, and more reliable.

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Get it Done with Automated Case Packaging

Get it Done with Robotic Case Packaging FANUC’s Authorized System Integrator Pearson Packaging Systems has designed and built a fully automated robotic case packaging solution using multiple FANUC SCARA robots to pack tubs of lunchmeat into cases. How the System works: Tubs of lunchmeat and formed cases are conveyed into the cell where the first two robots use vision and custom tooling to find, rotate and align the product into packing patterns. Next, robots 3-5 pack product layers into cases, and mispicks are deflected to a product reject area. Once filled, cases convey out of the workcell. The system uses an intuitive HMI that supports system operation, troubleshooting and changeovers. Key Benefits: • High-speed operation with multiple robots • Very reliable and safe • Easy troubleshooting via intuitive HMI • Tool-less EOAT changeovers FANUC’s SCARA robots provide great solutions when speed and repeatability are essential. FANUC SR-6iA SCARA FANUC SR-12iA SCARA About Pearson Packaging Systems Pearson Packaging Systems specializes in secondary packaging automation solutions to overcome labor cost and supply, safety, quality, and throughput challenges. The OEM offers a single source supplier experience that enables its customers to enjoy uniform machine interfaces, standardized machine features, industry leading delivery times and a single point of accountability. To date, Pearson has deployed over 22,000 machines, which are now also available without traditional CapEx investments in a risk-free Machine-as-a-Service contract format.

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Get it Done with Vision Guided Fuel Pellet Inspection

Get it Done with Robotic Assembly and Inspection FANUC’s Authorized System Integrator BOS Innovations designed and built a vision-guided robotic assembly and inspection system for the nuclear energy industry. How it Works The system includes five FANUC robots for a variety of applications. • Trays loaded with multiple rows of fuel pellets stop between two FANUC LR Mate 200iD/7L robots to start the sort-and-stack process. System measures the length of each row, then the trays are released and proceed to the next step. • A FANUC M-710iC/45M robot picks full trays at the end of the conveyor, and once emptied, the trays are put on a second conveyor to transfer them back to the initial workstation where an operator refills the trays with more fuel pellets. • Next, a FANUC M-20iD/35 robot picks and places sheaths of the same type from a rack with vision guidance for automated selection to place them on a bench. • Finally, one FANUC M-20iD/25 robot featuring a C-shape end-of-arm-tool picks the stack of sheaths from the bench to place it on a conveyor with other sheaths. Robots Used: 2 FANUC LR Mate 200iD/7L 1 FANUC M-710iC/45M 1 FANUC M-20iD/35 1 FANUC M-20iD/25 About BOS Innovations BOS Innovations, located in the heart of industrial South-Western Ontario, has over 25 years of experience developing automation solutions for the automotive, nuclear, metal and general industries. BOS helps manufacturers improve the efficiency and costs of production, delivering greater uptime, lower maintenance costs, and consistently higher output quality. BOS has a proven proactive, collaborative methodology in tackling customer automation challenges, including how to react to the continual changes that manufacturers demand. Partnering with world-class technology suppliers, the highly trained and experienced BOS team can create competitive advantages for you through innovative, leading-edge automation solutions.

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Get it Done with Electrical Component Assembly via PTS Corp

Get it Done with Robotic Assembly Plastics Technical Solutions Corp. (PTS), a FANUC Authorized System Integrator, designed, built and programmed a fully automated electrical component assembly system. How the System Works First Station: Parts are fed and oriented by an Asycube 240 flexible feeder. A FANUC SR-3iA SCARA robot uses iRVision to detect and pickup parts. Seven parts are then placed in the rotary turntable nest. The rotary turntable dial indexes 90 degrees and provides the SCARA a new empty nest. Second Station: Parts are fed and oriented by Moorfeed vibratory feeders to the SCARA robot which picks parts from the rotary turntable nest to position and place them in the correct orientation for product assembly. Third Station: A FANUC LR MATE 200iD/4S robot picks another part and assists in the sub-assembly process of all three parts located in the nest. Once assembly is complete, the final product is handed to the offload mechanism, turned 90 degrees, and placed on the offload conveyor. Key Benefits: • Six parts are assembled every minute • Manual labor is reallocated to do other tasks • Increased savings SCARA With its 3 kg payload, 400 mm horizontal and 200 mm vertical reach, the FANUC SR-3iA is ideally suited to smaller-scale robotic assembly, pick and place, inspection and packaging applications. Operating within a 360° envelope, the model’s lightweight design, ultra-compact footprint and integrated services minimize the risk of interference with peripheral devices. LR MATE 200iD/4S Extremely compact, this 6-axis short arm robot has been designed for confined spaces and compact machines. Easy to integrate, this model is also available with a range of options including integrated intelligent (robotic vision & force sensing) functionality, and special application packages. PTS is based in San Juan, Puerto Rico and offers a one stop solution in the design, building and manufacturing of custom equipment.

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Get it Done with Automated Storage and Retrieval System

APT Manufacturing Solutions is a FANUC Authorized System Integrator that designed and built an automated storage and retrieval system to track, trace and process one-of-a-kind orthodontic aligners and retainers. APT integrated FANUC robots with local control systems and a PC-based server used to connect and transfer data back and forth to cloud-based data servers. The data continuously updates, and the system fulfills customer orders based on inventory. How the System Works FANUC CRX-10iA/L collaborative robots equipped with iRVision® load retainers to an infeed conveyor. Next, two FANUC ER-4iA robots use bar code readers to find and verify parts. Materials for each order are stored until all components are available and cleared to be released for packaging. The system uses FANUC M-10iD/12 robots for both order storage and retrieval. Prior to packaging, orders are re-verified then prepared for shipment. Each order is unique, and once complete, part tracking and traceability data is archived. System Benefits • Produces ~8,000 units per day • Reduced labor-intensive tasks • Increased quality control • Integration of upstream and downstream processes About APT APT Manufacturing Solutions has provided high-tech solutions to manufacturing problems since 1996. The company specializes in the development and integration of robotic packaging and welding systems, and industrial education solutions. FANUC technologies used in this system include: FANUC CRX 10iA/L cobot FANUC ER-4iA robot FANUC M-10iD/12 robot iRVision For more information visit Fanucamerica.com

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Get it Done with High-Mix Aluminum Welding

WeldBot, a FANUC Authorized System Integrator (ASI), specializes in the design and integration of robotic aluminum welding systems. Today, flexible automated systems can weld a variety of parts from small to 25' trailer sub-frames. This compact two-station cell includes a track-mounted FANUC 120iD/12L welding robot and a FANUC two-axis positioner to position and weld trailer sub-frames, tailgates, and sub-assemblies. System Highlights and Benefits: FANUC touch sensing software automatically locates weld seams, allowing the robot to weld lower tolerance parts The FANUC positioner rotates parts to the robot - this improves safety by replacing a manual flipping operation using cranes High-speed FRONIUS PMC combined with FANUC technology reduces cycle time by 50% FRONIUS push/pull wire feeding system helps improve aluminum weld quality Robot cell maximizes efficiency -- two stations enable part load/unload on one side Robotic cell provides the flexibility to handle a high mix of parts About WeldBot WeldBot is dedicated to the advancement of manufacturing through robotic welding, grinding and custom machine building. FANUC Arc Mate 120iD/12L The ARC Mate 120iD robot is a member of FANUC's ARC Mate series based on the experience gained in providing arc welding robots for over 40 years. Designed specifically for arc welding, laser welding, soldering and cutting applications, the ARC Mate robots maximize speed and accuracy.

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Get it Done with Collaborative Palletizing

Get it Done with Collaborative Robot Palletizing FANUC’s Authorized System Integrator Zeta Group Engineering designed the Hermes cobot palletizing solution which integrates a FANUC CRX-25iA cobot for easy to use and flexible palletizing. Ideal for compact spaces, the cobot handles two pallet locations continuously without the need for fencing or safety scanners. An operator can simply enter the workcell and switch out the pallets while the cobot continues to palletize the other load. In addition, the CRX, mounted to a mobile platform, can be easily wheeled to other work locations – no fork truck required. System Benefits · Small footprint · Utilized on multiple lines · Pallet sensors can determine what type of pallet is being used · System can shut down and start-up in under 5 minutes. FANUC CRX-25iA Collaborative Robot FANUC’s CRX-25iA cobot is the heaviest lifter of the CRX series of collaborative robots. With a payload up to 30kg and a reach of 1,889mm, the CRX-25iA is perfect for jobs that require extra lifting in a collaborative environment including palletizing, material handling, machine load/unload, welding, sanding and more. FANUC’s entire series of CRX collaborative robots are reliable, flexible and can run for eight years without maintenance. Easy-to-use interactive programming allows operators to teach points using hand guidance or a Tablet TP with drag and drop icons. About Zeta Group Zeta Group Engineering is a Wisconsin-based company specializing in standard robotic solutions and material handling solutions through strategic partnerships with industry leaders. Our aim is to provide customized solutions to drive your business, reduce costs, save time, and increase profitability.

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Get it Done with High Precision Laser Guided Routing

FANUC’s Authorized System Integrator Totally Automated Systems (TA Systems) designed and built a high precision, proprietary laser routing solution that can repeatably route a 3.5mm radius on a dimensionally unstable substrate. This routing system is driven with an advanced 2D and 3D laser measuring system that scans the part's position and profile and feeds the information back to the FANUC robot which then precisely routes a 3.5mm radius along the edge of the part. The robot's EOAT can handle seven different types of parts. Once the routing is complete, the robot does a final scan with the laser system and outputs that information to the HMI which has color indicators showing validation measurements. System Benefits • Cell construction provides interchangeable tooling. • Small footprint optimizes capital outlay and floor space • User friendly HMI screen that controls the laser system and robot offsets FANUC M-20iD/25 Robot FANUC’s M-20iD/25 is a compact and versatile material handling robot. Its powerful 25kg payload, unique design, and best-in-class ratings for payload, speed, and repeatability offers customers a reliable and high-performance solution for packaging, load/unload, part handling, and assembly applications. About TA Systems Totally Automated Systems – brings over 40 years of expertise specializing in the design and manufacture of fully integrated assembly lines, dedicated automation equipment, robotic & flexible equipment, tool exchange equipment, traceability/inspection equipment, as well as MES/FIS/QIS.

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Join the Automation Generation with Lorain County Community College

Tackle the Skills Gap: Join the Automation Generation The skills gap has hit both large and small companies in every industry. It’s a growing challenge to find people to operate, maintain and run equipment, and as industry becomes more automated, the problem is increasing rapidly. That’s why FANUC America partners with over 1,500 high schools, tech training centers, community colleges and universities to offer hands-on training of FANUC automation products that align with industry needs. We’re excited to launch a new video series focused on how the advanced automation skills gap is affecting those in the industry as well as what is being done to solve it. Spotlight: Lorain County Community College Lorain County Community College, one of the 1,500 FANUC America partner schools, educates advanced automation students using the “Train Ohio Earn & Learn” method. The program has a work-study approach where students can continue to work their full-time jobs while learning new advanced automation skills. While designing the program, the faculty found FANUC was used overwhelmingly in the local area, so incorporated FANUC automation products to fully prepare their students for these in-demand jobs. Hear more from students who are currently enrolled in the program as well as the people who are educating them to work in advanced automation. Learn More We invite instructors, students, parents, and job seekers interested in learning more about a career in robotics and automation to contact us today and join the Automation Generation!

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Pick, Pack, Seal and Label with Stac Material Handling

FANUC America’s Authorized System Integrator Stac Material Handling has developed an automated system to pick, pack, seal, and label natural gas stove distribution caps. How the System Works: As parts travel down the infeed conveyor, a FANUC M-10iD/12 robot tracks their position using iRVision 2D and an encoder to record their position and speed. The robot's EOAT grabs four parts and packs them into a slotted tray inside of a box. When the tray fills with 12 parts, another tray is picked, inserted into the box, and filled in the same manner. Once six trays are filled, the box is sent through a case sealer which tapes it shut, and a second FANUC M-10iD/12 robot applies labels to each side of the box before it exits the system. Benefits: Increases packaging speed. Removes the need for workers to pack product, layer trays and seal/label boxes. Reduces physical strain on workers and allows them to inspect parts at a faster pace. FANUC M-10iD/12 Robot The M-10iD/12 compact material handling robot is rated best-in-class for speed and repeatability. A sleek and lightweight design features internal cable routing and a curved J2 robot arm, minimizing interference with work pieces and fixtures. This space-saving robot is a great choice for robotic palletizing applications requiring high rates of throughput and maximum reliability. iRPick Tool iRVision 2D functionality can be added to iRPickTool to support the detection of randomly placed parts on a moving conveyor. This way, the iRPickTool equips single or multiple robots with the ability to identify, pick and place items in linear and/or circular conveyor tracking. This is supported by a wide range of features including advanced queue management, buffering and tray functionality. About Stac Material Handling Stac designs and implements various turnkey solutions that deliver increased safety, productivity, and efficient results. Stac, started nearly 20 years ago, fueled by a passion to provide the best products, service and installation for your material handling needs. See how our team can design, engineer and install the perfect solution to move your company forward.

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Lincoln Electric's new Fab-Pak® OmniClean System Featuring 3M™ Tools and Abrasives

Get it Done with Robotic Weld Grinding The New Lincoln Electric® OmniClean™ System Featuring 3M™ Tools and Abrasives Weld grinding is the removal of excess stock from the weld itself; a manual process that often results in ergonomic strain, slower production, and grinding results that vary. To help mitigate these production challenges, The Welding Experts® at Lincoln Electric have teamed up with the abrasive experts at 3M for the release of the new OmniClean™ robotic grinding system! Ideal for low-mix, high-volume parts, this system helps optimize post-weld cleanup, increase production, and provide consistent and high-quality output. What's Included OmniClean™ includes everything to get started with automated weld removal. The fixed table system includes a FANUC robot equipped with a 3M™ Servo Rotary Tool and 3M™ Active Compliant Tool. These components help optimize the performance of the included 3M Abrasives to boost productivity and part consistency. Benefits of Turn-key Robotic Grinding System • Simplifies weld grinding • Helps minimize the time and expense of a custom-built cell • Provides durability and tear resistance for high-pressure welding • Helps boost productivity and part consistency Robotic Weld Grinding Panel Discussion at Automate 2023 To learn more about the advantages of automated weld grinding, be sure to attend Automate 2023 on Tuesday, May 23 and hear from the experts at FANUC, Lincoln Electric, and 3M. Register today or visit Lincoln Electric for more information.

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Underfluid Hydromount Cell Courtesy of Arnold Machine

Arnold Machine Inc. FANUC America’s Authorized System Integrator Arnold Machine has developed an innovative and consistent robotic assembly solution called the Under-Fluid Hydro-Mount cell. How the System Works: The center bushing of the hydro-mount is hydraulic and assembled inside the fluid that fills it. An operator first loads a rotary table with bushings for assembly. The table rotates to bring the disassembled bushings into the cell where they are picked by a FANUC LR Mate 200iD/7L robot and placed into a submerged gripper. The robot orients the bushing and resubmerges it to fill it with fluid. After the bushing has filled, the robot loads it into a press to finish the assembly process. After assembly, the part is removed from the fluid by another LR Mate 200iD/7L and loaded into a rotary table that transports it through a cleaning station that washes and dries the assembled hydraulic mount. Next, a FANUC M-10iD/12 robot picks the part and loads it into a press that will roll the outer housing of the bushing to prevent separation. The M-10iD/12 then loads the part into a vibration tester to verify proper assembly other specifications. Benefits • Optimized throughput • Increased quality • Reduced footprint • More controlled production rate LR Mate 200iD/7L The LR Mate 200iD/7L is a member of FANUC’s popular LR Mate 200iD series of tabletop industrial robots. Ten models include clean room and wash proof versions, each with various wrist speeds and reaches to accommodate small workspaces. M-10iD/12 FANUC’s M-10iD/12 is part of the M-10 Series of robots that provide high throughput and optimized cycle times across a wide range of pick, place and machine tending operations. The compact robot features a hollow wrist and integrated cables making it ideal for small workspaces. Arnold Machine Inc. Arnold Machine designs automated assembly applications that are utilized across all industries, providing integral solutions to reduce the human element, minimize inefficiencies and product waste, and increase production rates.

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