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Kaufnam Collaborative Robotic Labeler With Vision Verification 1080p

Collaborative Robotic Labeler With Vision Verification Kaufman Engineered Systems' automatic end of line labeling system utilizes a FANUC CR-7iA/L Collaborative robot which can be easily added to existing palletizing and stretch wrapping lines. With the use of FANUC iRvision, the label is scanned to verify placement and correct position. The label presence verification scan assures that the bar code is present and can be read if needed for data transfer to WMS or other unit operations. This compact system has the reach capability to apply labels to two adjacent sides, allowing labels to be placed on a single high load and a double-stacked load which eliminates the need for multiple labelers, providing one solution. The Fox IV labeler has the capability of dispensing pre-printed labels or printed labels with the Zebra print engine for your specific needs. Kaufman's custom end of arm tooling with distance verification provides safety to the operator and is used to determine how far the tool is from the load. When in close proximity to the load, a dual-check-safety (DCS) zone is enabled as the label is applied. This system lends itself to layouts where space is at a premium and allows operators to work nearby, which eliminates the need for safety fences. Kaufman Engineered Systems automatic labeling system can be customized with controls that meet the individual needs of each application. Additional features available include operator screen for label field entry, system diagnostic feedback and fault recovery, and ancillary equipment control. This system features an Allen Bradley PLC and programming on the Rockwell RSLogix platform. How can Kaufman Engineered Systems help you? Let our over 70 years of knowledge and experience assist with your end of line automation needs. 419-878-9727 Info@KES-USA.com www.KES-USA.com

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Mixed parcel picking with a FANUC 3DV 1600 3D Vision Sensor

A FANUC M-710iC/45M robot equipped with the new 3DV/1600 vision sensor quickly finds and snaps boxes of varying sizes and shapes in a large bin. The robot picks each package and drops it into another bin. Once the bin is empty, the sensor moves to the full bin and the cycle repeats. The demonstration highlights how the use of robotic vision is an ideal solution for applications in the warehousing, logistics and e-commerce markets. FANUC 3DV/1600 Vision Sensor The new 3DV/1600 vision sensor is lightweight and works as a fixed or robot-mounted 3D vision camera. The new sensor can quickly snap 3D images over a Z range of 2M, with a max field of view of 2700mm square, which is ideal for bin picking or line tracking large parts. The 3DV/1600 is part of FANUC’s iRVision® suite of fully integrated and complete machine vision products for robot guidance and inspection. FANUC designs all of its vision hardware and software specifically for FANUC robots, providing customers with solutions that meet their production needs, and saves them the time and expense required by third-party vision suppliers. Intelligent M-710iC Robots The six-axis M-710iC/45M robot is a member of the family of M-710iC material handling robots with payload capabilities ranging from 12 kg to 70 kg. The robot provides high-speed operation, a 2606 mm reach and 45 kg payload. Its slim wrist, rigid arm and compact size allows it to work well in tight spaces, and a long reach and six-axis articulation makes it a good choice for palletizing, packing, bin picking, and other applications found in the warehousing, logistics and e-commerce. M-710iC/45M Features and Benefits Compact size allows operation in small workspaces. Six axes, long reach, compact wrist and 45 kg payload make it easy to handle large loads. Best in class payload, wrist inertia, and reach for maximum system throughput. Flexible mounting (floor, invert, angle). High rigidity and the most advanced servo technology enable smooth motion at high speeds. IP67 rating (enclosed cover) allows operation in harsh factory environments with dust and oil mist. Supports iRVision, ROBOGUIDE/iRPickPRO Simulation, iRPickTool, ROBOGUIDE/PalletPRO Simulation, PalletTool, Force Sensing, Line Tracking, and Indexing options.

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Automated Flexible Robotic Sanding, Courtesy of Pioneer Industrial Systems

Automated Flexible Robotic Sanding FANUC's Authorized System Integrator, Pioneer Industrial Systems designed and built a flexible robotic sanding system for injection molded automotive and marine exterior trim moldings. The system was designed around their customer’s concern with the adaptability to change parts with ease, based on projects coming and going. Removable fixtures specific to each part and an operator HMI were utilized for easy job changeover with a minor maintenance change of swapping fixtures and job selection. The integration of a manual turn style table, equipped with two separate part fixtures allow for part load and unload, while keeping the operator out of the work cell and able to stage the next part. The fixturing is mounted to an automated rack and pinion system that flips the part during sanding pad changes to efficiently sand both sides of each trim molding without interruption. The tool incorporates pressure sensing technology while also providing a point of source dust containment with the addition of a dust collection system to maintain a safe environment and air quality. FANUC’s Dual Check Safety (DCS) package was installed in the robot to reduce the safety distance requirements around the robot cell by defining protective DCS zones around the robot's work envelope. Robot travel outside these safety zones creates an immediate stop. Automation helped the customer replace a labor-intensive manual operation with multiple safety concerns. The safety was improved by not having an operator directly present during the sanding process coupled with the point of source collection system, vastly improving air quality. The operator now is out of harm’s way, only stepping in to swap parts and change sanding pads as needed. PIONEER INDUSTRIAL SYSTEMS DESIGNS, BUILDS, AND SUPPORTS INDUSTRIAL AUTOMATION & ROBOTICS pioneerindsys.com

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Line Tracking Pick and Place with FANUC SR-6iA SCARA Robot, courtesy of Interactive Design

Line Tracking Pick and Place FANUC's Authorized System Integrator, Interactive Design engineered and designed a flexible line tracking system for picking cotton swabs off of a conveyor and placing them onto a tray. Swabs are located using FANUC iRVision, which can locate the swabs in any orientation. Conveyor encoders relay the speed of the parts to the FANUC SR-6iA robot for accurate picks. Swabs are picked at 75 parts per minute, which can be increased based on the orientation of each piece. A more uniform orientation can result in higher pick and place speeds, while a random orientation may slow pick speeds, but allow for greater flexibility in how the swabs are introduced into the system. Swabs are conveyed to the robot pick area A machine vision camera acquires images of the swab The image is communicated to the FANUC iRVision software The vision software communicates the part position information to the robot The robot picks the swab from the conveyor and loads it onto the fixtures of the outgoing conveyor (the second conveyor is simulating a packaging machine or other type of equipment) Both the infeed and outfeed conveyors have encoders, which enable the robot to pick from a moving conveyor and place on a moving conveyor The system shown in the video shows the robot picking and placing approximately 75 parts per minute. Higher throughput is possible with different setups. Parts can be presented more randomly than shown, they can even be presented in completely different orientations…however, this will affect the throughput of the system as shown in the video. To learn more about Interactive Design, visit: interactivedesign.com

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Automated Robotic Metal Forming, Courtesy of Gamanche Systems

FANUC's Authorized System Integrator Gamanche has designed an automated mower deck forming system utilizing two FANUC R-2000iC robots operating a 1000 ton Bliss press and a 90 ton Cincinnati press. Sheet metal blanks are introduced via a pallet and picked by an R-2000iC using a squaring station for consistent part processing. The R-2000iC then loads the blank into a 1000 ton Bliss press for stamping. After the part has been stamped, the R-2000iC unloads the deck and scrap metal, dropping the scraps off on a pallet before placing the stamped part onto a table. The manual blanking press operation required an operator to reach into the press to lift and push the scrap metal into a scrap bin behind the press. A gantry then moves the stamped decks to an awaiting RTU mounted R-2000iC. The second R-2000iC picks the deck from a transfer station and places it into a squaring station for precise processing before beginning the forming process with a 90 ton Cincinnati Press. Once the R-2000iC has finished forming the deck, the robot places the deck into a "re-grip" station. The deck is then picked from the opposite side to place onto a cart for outbound delivery to robot weld cells. The manual operation was hard on the operators; even with lifting devices they had to twist and turn and walk a lot of steps every day to load and unload materials from the two different presses. This new automated system processes parts based on demand instead of making to stock (eliminates work in process inventory; Pull vs. Push). The Gamache Systems Advantage DESIGN. BUILD. INSTALL. SUPPORT Gamachesystems.com

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