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Copa-Data GmbH

Österreich

Accelerating MES Migration through IT/OT integration platform and collaborative approaches

Video

Video

Accelerating MES Migration through IT/OT integration platform and collaborative approaches

0:00 Introduction to Almirall 0:12 Company Overview and Global Presence 0:30 Focus on Dermatology 0:58 Factory Operations and Challenges 1:42 Challenges with Legacy Systems 2:44 Developing a Vision for Integration 4:08 Implementing the Integrated Factory Model 5:24 Addressing Operational Gaps 7:00 Building Blocks for Synchronization 8:24 Technology Selection and Strategy 13:29 Embracing Low-Code Solutions 13:57 Importance of Partners and Change Management 14:47 MSI Protocol and Industry Collaborations 16:04 Case Studies: Implementing EBR and zenon Batch 17:22 Overcoming Equipment Challenges with HMI and MSI 19:20 Quick Integration Success in Germany 20:40 Migrating Legacy Systems: A Transformational Approach 22:44 The AI Challenge: Converting Old Recipes 23:44 IT/OT Convergence: A Humorous Perspective In this video, Francesc Luque Naqui, MES/MOM Director at Almirall, explains how the company is transforming pharmaceutical manufacturing by modernizing legacy systems while maintaining a strong focus on patient care and operational excellence in dermatology. Operating in more than 100 countries with multiple manufacturing sites, Almirall faces complex challenges in industrial automation, IT/OT convergence, and factory integration. Key takeaways include: ▪️ The critical role of planning in digital transformation, blending adult responsibility with childlike passion. ▪️ Almirall's vision for a fully integrated production environment that embraces the opportunities of digitalization. ▪️ Practical strategies for overcoming challenges associated with legacy systems, including the development of modular building blocks for seamless integration. ▪️ Real-world examples showcasing successful implementations, including a rapid integration project and innovative solutions leveraging the zenon software platform. This video is a must-watch for professionals in the life sciences and pharmaceuticals looking to navigate the complexities of modern industrial automation. Bridge the gap between OT and IT with the zenon Automation Integration Layer ➡️ https://hubs.ly/Q04w49Fr0

Copa-Data in Software
Volpak standardizes packaging machine controls

Video

Video

Volpak standardizes packaging machine controls

0:00 Company Goals: Reduced Delivery Time 0:16 Cost Efficiency and Modernization 0:53 New HMI Features and Documentation 1:04 Troubleshooting and Interactive Spare Parts Shorter delivery times. Modern machines. No increase in cost. Volpak wanted to reduce engineering effort while standardizing the HMI across its packaging machines. With the zenon software platfrom, the HMI is independent of the PLC, so changing the automation platform no longer means rebuilding the visualization project. The result? Faster machine delivery, more modern HMIs, and a better experience for operators, with: - Step-by-step guided procedures - Integrated machine documentation - Built-in troubleshooting - Interactive spare parts lists Read the full success story: https://hubs.ly/Q04tyT6V0

Copa-Data in Software
Meribel Pharma Parets digitalizes production with zenon

Video

Video

Meribel Pharma Parets digitalizes production with zenon

0:00 Introduction to zenon 0:45 Challenges in efficiency and documentation 0:58 Data accessibility and quality enhancement 1:22 Compliance and real-time verification 1:47 Low-friction technology integration 2:39 Data integrity and compliance with the Paper on Glass project Less paper. Faster batch release. One place for production data. At Meribel Pharma Parets, batch records and production data were spread across paper documents and standalone equipment. When a deviation, root cause investigation, or CAPA came up, finding and connecting the right information took time. The Paper on Glass project changed that. With the zenon software platform, Meribel brought production data together on one platform, capturing raw data directly from the process and verifying every step in real time. The result? - Shorter lead times and faster time to market - One platform for production data across the company - Better data integrity and easier annual product quality reviews - Fewer mistakes and less time spent on compliance activities - No more paper-based data capture Discover how Meribel Pharma Parets digitalized production with zenon. "One platform we can integrate all our systems with, using low-friction technology." Read the full success story: https://hubs.ly/Q04tyS-J0

Copa-Data in Software
Modular Type Package (MTP): A journey to Continuous Hyperflexibility by Ajinomoto Omnichem

Video

Video

Modular Type Package (MTP): A journey to Continuous Hyperflexibility by Ajinomoto Omnichem

0:00 Introduction to Ajinomoto Omnichem 0:12 Translating R&D Dreams into Engineering 0:25 Ajinomoto Omnichem’s Mission and Operations 0:53 The Modular Continuous Flow Project 1:40 Building Blocks for Flexibility 2:24 Challenges with Traditional Automation 3:44 Developing the zenon Solution 5:24 Implementing MTP Standards 7:04 Creating Process Recipes with zenon 8:24 Teamwork and Future Steps 14:26 Scaling and Flexibility in Process Development 15:01 Parallel Production and Control Technology 15:31 Proof of Concept and Achievements with Beckhoff and COPA-DATA Unlock the secrets of flexible manufacturing with COPA-DATA's innovative approach to modular production in the pharmaceutical industry. In this video, Pieter Temmerman and Kristof Van den Berghe from Ajinomoto Omnichem explain how modular automation streamlines processes in flow chemistry for active pharmaceutical ingredient (API) manufacturing. They discuss the challenges and triumphs of developing a modular continuous flow plant designed to produce life-saving pharmaceuticals efficiently. Key topics covered in the video include: - The importance of modularity in chemical manufacturing and its impact on reducing time to market. - The integration of cutting-edge technologies like EtherCAT and zenon to achieve seamless automation and operational flexibility. - How the MTP (Module Type Package) standard enhances the orchestration of production processes, allowing for rapid adaptations to changing R&D needs. - A detailed look at their proof of concept showcasing successful parallel production capabilities with advanced automation systems. You will gain insights into how modular production improves manufacturing processes, ensuring compliance and efficiency while fostering innovation. Read more about modular production ➡️ https://hubs.ly/Q04m75320

Copa-Data in Software
Specialized EMS Solutions for industry

Video

Video

Specialized EMS Solutions for industry

0:00 Introduction to Specialized EMS 0:07 Company Overview and Market Presence 0:19 Product Offerings and Turnkey Projects 0:38 Case Study: Automation in Poland 0:46 Challenges and Solutions: EMS Implementation 0:58 Project Outcome and Energy Management 1:10 Client Interaction and Manual Control 1:32 System Optimization and Energy Cost Management 1:50 Future Projects and Expansions 19:40 Energy Trading and Law Changes in Poland 20:00 Hybrid Off-Grid Solutions and Innovations 20:40 Project Testing and Future Prospects In this presentation, Tomasz Tracz, Specialized Projects Department Director at Elsza Sp. z o.o., shares insights into the development of an advanced Energy Management System (EMS) designed to optimize industrial energy consumption, improve operational efficiency, and support sustainable energy strategies. With nearly 40 years of experience and operations in more than 30 countries, Elsza delivers automation and energy projects using the zenon for seamless integration and performance optimization. Key topics covered include: ▪️ The importance of modern energy management systems (EMS), particularly in projects involving electric arc furnaces and energy storage solutions. ▪️ A detailed case study on the automation project completed in Zawiercie, Poland, highlighting collaboration with Vast Energy and Elemental Strategic Metals. ▪️ Insights into the operational challenges of managing energy loads, achieving net-zero exports, and the role of peak shaving and load shedding. ▪️ Key functionalities of EMS, including data monitoring, predictive algorithms, and the integration of PV loggers and battery energy systems. Gain valuable insights into energy cost management strategies and the importance of optimizing energy consumption to achieve quicker returns on investment. Learn more ➡️ https://hubs.ly/Q04m74vs0

Copa-Data in Software
Visualization for Energy Systems

Video

Video

Visualization for Energy Systems

0:00 Journey from the Stone Age of Energy Systems 0:50 Dark Ages: The Advent of Digitalization 1:21 Modern Day Solutions with zenon 2:02 Command Processing and Interlockings 3:16 Enhancements in WVS Implementation 3:54 Exploring Future Interaction Technologies 4:32 Introduction to Function Authorization 5:53 Dynamic Authorization Levels in zenon 15 6:59 Role-Based Authorization Approaches In this video, Klemens Neureiter, Product Manager at COPA-DATA, explores the evolution of energy systems visualization - from early hardware-based control panels to modern browser-based SCADA and HMI interfaces. The session highlights how energy management systems have transformed over time, improving usability, efficiency, and operational awareness. Key topics covered: ▪️ History of Energy Visualization: The transition from early, hardware-heavy control systems to modern digital platforms ▪️ zenon Version 15 Overview: New features improving command processing, usability, and operator interaction ▪️ WVS Innovations: Enhanced graphical system status visualization and fault indication capabilities ▪️ Future of Energy Interfaces: Potential developments including virtual reality and holographic control environments ▪️ User Rights & Security: Improved function authorization and flexible access management in dynamic environments Key takeaways: ▪️ How modern energy visualization improves operational efficiency and decision-making ▪️ The role of advanced HMI/SCADA systems like zenon in digital transformation ▪️ Emerging trends shaping the future of energy system interaction and control Get insights how we at COPA-DATA unravel the complexities of energy system visualization and invite you to ponder the future possibilities that lie ahead. Visualize your energy smarter ➡️ https://hubs.ly/Q04m6vxm0

Copa-Data in Software
Visualization with zenon Linux Service Engine

Video

Video

Visualization with zenon Linux Service Engine

0:00 Introduction to Visualization on Linux Service Engine 0:54 zenon Network Support on Linux 1:20 Hosting IoT Services and Web Engines 2:34 Remote Hosting of IoT Services 4:11 User Administration Under Linux 5:02 Possibilities for Visualization with Linux 5:40 Conclusion and Summary of Options In this video, Dominic Voithofer, Product Manager at COPA-DATA, demonstrates powerful new features of zenon Linux Service Engine Version 15 designed to improve data visualization, remote management, and system connectivity across multiple platforms. Discover how to optimize your industrial automation workflows using flexible visualization tools, enhanced user administration, and remote device management capabilities built into the zenon platform. This talk covers: Overview of visualization options – Linux Service Engine, zenon network, IoT services, web engine integration Connecting multiple Linux Service Engines and Windows clients for cross‑platform visualization User administration improvements for access control Remote transport and device management – project data uploads and maintenance Custom dashboards with KPIs accessible from anywhere A look at industrial automation visualization and remote operations Version 15 empowers operators, engineers, and system integrators with scalable visualization and management tools that increase efficiency, flexibility, and operational transparency. Whether you’re working with industrial IoT, SCADA systems, or distributed automation environments, this video provides valuable insights into maximizing the potential of the COPA-DATA zenon platform. Go deeper with zenon on Linux ➡️ https://hubs.ly/Q04m66p60

Copa-Data in Software

ePaper

E-Paper

Automation: Aktuelle Ausgabe jetzt Online lesen

Das Fachmagazin für Maschinenbau, Anlagenbau und Produzenten.
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Security and Reliability of zenon

Video

Video

Security and Reliability of zenon

0:00 Introduction to Substation Architecture 0:38 Implementing Linux Devices and Docker 0:57 Communication Enhancements in Energy Industry 1:47 Upstream and Downstream Communication Gateways 2:58 Expanding Functionality with zenon Logic 4:59 Utilizing Data for AI and Machine Learning Models Unlock the future of smart substations with innovative software-defined solutions from COPA-DATA. In this video, Mark Clemens, Product Manager, Connectivity at COPA-DATA, demonstrates how modern technologies can transform small substations into intelligent, connected, and data-driven environments to improve operational efficiency and decision-making. Learn how to modernize legacy infrastructure, streamline communication protocols, and leverage advanced analytics and machine learning directly at the edge. Key topics covered include: ▪️ Modernizing Substation Operations: How to upgrade legacy RTUs with small Linux devices and Docker Compose for efficient data flow. ▪️ Communication Protocols: The integration of IEC 60050 MMS and IEC 870 drivers to facilitate robust downstream and upstream communication, including DNP3 and secure TLS connections. ▪️ Data Management Solutions: How to utilize zenon Logic for historical data collection, monitoring local networks, and generating alarms and insights through SNMP. ▪️ Leveraging Data for Decision-Making: How to contextualize and clean data, enabling effective alarm systems and informed decision-making through advanced data analytics. ▪️ Machine Learning Applications: How to use historical data to train machine learning models directly on your substation device, enhancing operational efficiency. From this video, you will gain actionable insights on transforming your substation operations into a fully integrated, data-driven environment. Learn more about cybersecurity ➡️ https://hubs.ly/Q04m5XJ50

Copa-Data in Software
The increasing power of the zenon Software Platform

Video

Video

The increasing power of the zenon Software Platform

0:00 Beginnings as a Young Engineer 0:51 The Power of Graphic HMIs 2:38 Training in Vienna 3:42 Introduction to SAT and zenon 4:48 Platform Independence: zenon 15 6:06 The Case for Linux in Energy Automation In this video, Juergen Resch, Director, Industry Management, Energy, reflects on 30 years of industrial automation innovation and the technological shifts that have transformed modern energy management. Beginning with his early experiences in 1995, he discusses the transition from legacy automation systems and semi-graphic HMIs to advanced, full-graphic interfaces and platform-independent software solutions that continue to shape the future of industrial automation today. Key points discussed include: - Historical Context: A reflection on the early days of automation technology, including the significance of the transition from semi-graphic to full graphic HMIs and the reliance on Windows 3.11. - The Evolution of zenon: An overview of the advancements from zenon 12 to zenon 15, highlighting the importance of platform independence and the integration of Linux as a viable alternative to Windows. - Key Advantages of Linux: Four compelling reasons for adopting Linux in energy automation, including scalability, integration with IT/OT environments, cost-effectiveness, and enhanced security. - Future-Proofing Industrial Automation: Insights into how Linux can support long-term software viability, essential for industries with aging hardware. Discover how decades of experience in industrial automation and energy management continue to drive innovation in modern SCADA, HMI, and energy infrastructure solutions. Learn more about zenon Software platform capabilities ➡️ https://hubs.ly/Q04m6bK40

Copa-Data in Software
Centralized Management System for the Operation and Optimization of Renewable Energy Facilities

Video

Video

Centralized Management System for the Operation and Optimization of Renewable Energy Facilities

0:00 Introduction to SPIE Group 1:44 Partnership and Collaboration with COPA-DATA 2:01 System Structure and Data Integration 4:11 Solutions Presentation 13:58 Cybersecurity In this video, Michał Zając from SPIE Energotest, explains how SPIE Group is advancing smart energy management with the innovative e-Control OZA system. Designed for photovoltaic (PV) farms, wind farms, energy storage systems, and microgrids, the platform enables real-time monitoring, optimization, and portfolio management across modern energy infrastructures. Operating in 38 countries with more than 55,000 employees, SPIE Group delivers advanced energy and communication solutions tailored to the evolving needs of the energy market. This talk covers: ▪️ How the e-Control OZA system supports smart energy management (overview) ▪️ Integration of SCADA/EMS systems, PV farms, wind farms, and energy storage ▪️ The role of real‑time data analysis in energy optimization ▪️ How weather forecasts and external system communication improve operations ▪️ Approaches to managing multiple energy installations and agreements Topics also include: ▪️ Operational efficiency through advanced energy monitoring ▪️ Flexibility and scalability in renewable energy systems ▪️ Optimizing energy production and profitability ▪️ Digital transformation in the energy sector Learn how intelligent energy management platforms are helping operators improve reliability, increase efficiency, and successfully manage the growing complexity of renewable energy systems. Unlock efficient renewable energy management ➡️ https://hubs.ly/Q04lSwRl0

Copa-Data in Software
Bridging Asset Digitalization and Substation Automation Through Technology and Standardization

Video

Video

Bridging Asset Digitalization and Substation Automation Through Technology and Standardization

0:00 Introduction to Asset Intelligence 1:38 Current Status of the Grid 5:15 The Future of Data Integration 13:45 Proposed Architectures and Industry Standards 17:52 Conclusion and Final Recommendations The energy sector is evolving rapidly, and digitalization is essential for improving grid reliability, efficiency, and asset performance. In this video, Olga Grbovic from Siemens Energy explores how smart technologies are transforming traditional energy infrastructure into intelligent, data-driven systems. Key topics covered in this presentation include: - The significance of connecting asset intelligence with operational data to enhance decision-making processes for operators and asset managers. - An exploration of enabling technologies, such as virtualization and advanced condition monitoring systems, that facilitate seamless integration and data-driven insights. - Discussion on the challenges grid operators face, including aging infrastructure and increasing variability in energy generation and transmission, and how modern solutions can address these issues. - The role of predictive maintenance and advanced sensors in mitigating risks and improving reliability across energy systems. Learn how energy operators can use digital transformation to improve grid stability, optimize asset management, and enable proactive maintenance strategies. Discover smarter automation with zenon ➡️ https://hubs.ly/Q04lSw-s0

Copa-Data in Software
Leveraging D-PMU Technology to Boost the Capabilities of Distribution SCADA

Video

Video

Leveraging D-PMU Technology to Boost the Capabilities of Distribution SCADA

0:00 Introduction and Background 0:24 Understanding Synchrophasors 0:53 Difference Between PMU and SCADA Measurements 1:48 PMU Solutions for Grid Challenges 2:36 Zafiro’s SynchroGuard Solution 4:58 Observability Module and State Estimation 6:31 Fault Detection and Management 10:02 Integration with zenon and SCADA Systems In this video, Alice Maffrezzoli from Zaphiro Technologies, explains how synchrophasor technology is transforming modern power distribution grids and overcoming the limitations of traditional SCADA systems. She demonstrates how Zaphiro’s SynchroGuard platform improves grid observability, fault detection, and real-time decision-making through high-resolution, synchronized data. Key Topics Covered: ▪️ Understanding Synchrophasors: The difference between PMUs (Phasor Measurement Units) and SCADA systems, and how time-synchronized measurements enhance grid visibility ▪️ Zaphiro’s Innovative Platform: How SynchroGuard combines hardware and software to enable real-time monitoring, outage detection, and predictive maintenance ▪️ Real-World Applications: Case studies from Germany and Switzerland demonstrating improved grid reliability and operational efficiency Takeaways from the session: ▪️ How PMU technology improves power grid efficiency and situational awareness ▪️ Key challenges in SCADA systems and how modern solutions address them ▪️ How advanced analytics enable predictive maintenance and better power quality management Discover how Zafiro is transforming energy management, making grids smarter and more resilient. Learn more about zenon capabilities: https://hubs.ly/Q04lSB6S0

Copa-Data in Software
Composing tomorrow: Automatize, digitalize, zenonIZE

Video

Video

Composing tomorrow: Automatize, digitalize, zenonIZE

0:00 Introduction to the Stage 1:58 Mozart’s Early Musical Journey 8:20 Pharmaceutical Advancements and Historical Connections 12:32 Introduction to Stefan and the Heroes of Childhood 16:01 The Role of Iconic Tools and Automation 16:49 Industry’s Dominance by the 'Galactic Empire’ 17:04 The Illusion of Industry http://4.0 17:52 Evolution of Automation Architectures 18:35 Impact of COVID-19 on Supply Chains 19:35 The Rebellion: Software-Defined Automation 20:01 Decoupling Logic from Machines 21:02 Adoption of Software-Defined Automation 22:39 The Choice: Empire or Rebel Alliance 23:38 Future of Smart Factories and Supply Chains Software-defined automation is reshaping the future of industrial automation, moving the brain of the factory from proprietary hardware into flexible, cloud-native software. In this video, Phillip Werr and Stefan Reuther, both members of the Executive Board at COPA-DATA, combine storytelling about Mozart's travels with practical insights from the industry. They explain why it is essential to replace outdated PLCs and IPCs with modern, software-driven architectures, and how zenon can assist in this transition. Key insights: - How automation architecture has evolved: from machine‑centric PLCs/IPCs to virtual PLCs and thin clients - Why decoupling logic from hardware and adopting cloud‑native patterns increases agility and resilience - The role of containerized, modular software in scaling production and simplifying maintenance - How COVID‑era supply problems highlighted the risks of proprietary OT hardware and vendor dependence - The human benefit: making automation more accessible amid a shortage of skilled OT engineers - Market outlook: McKinsey’s tipping point - adoption of software‑defined automation is accelerating (5–10 years) - How zenon supports this transition with scalable industrial software, reliable data management, and cloud-ready solutions If you want to future‑proof your factory, reduce vendor dependency, and accelerate innovation, this talk explains the why and the how. You will also learn how to join the “Rebel Alliance” of companies already adopting software‑defined automation. Get to know zenon and start your journey ➡️ https://hubs.ly/Q04lQRg00

Copa-Data in Software
zenon meets AI

Video

Video

zenon meets AI

0:00 Introduction and Initial Questions 0:17 AI in Everyday Life 0:46 AI’s Impact on Science and Industry 0:58 CERN and the Evolution of AI in Research 1:23 AI Breakthroughs and Chess vs. Go 1:39 The Rise of Machine Learning and AI’s Future 15:02 Challenges of Adapting AI Systems 16:22 Emergence of AI Agents 18:20 Foundations of AI Integration 19:42 zenon Platform’s Role in AI Connectivity 22:02 AI-Driven Energy Management 25:54 Future of Engineering with AI 29:48 Endless Possibilities with Connected Systems 30:08 Leveraging AI with the zenon Platform Artificial Intelligence (AI) is transforming industrial automation, production systems, and engineering processes. In this video, discover how AI in manufacturing and industrial engineering can improve efficiency, optimize operations, and enable smarter decision-making across industries. Lukas Punzenberger, Director of Product Management at COPA-DATA and Simon Hirländer, Head of IDA Lab Team "Smart Analytics and Reinforcement Learning" (Paris Lodron University), explains how AI works and how AI-powered automation, machine learning, and intelligent data management are reshaping the future of production and engineering systems. Key takeaways from this video include: ▪️ How AI is evolving in industrial automation and everyday applications ▪️ The role of machine learning in predictive maintenance and process optimization ▪️ How AI improves reliability, efficiency, and performance in production systems ▪️ Real-world AI applications at CERN, including optimization of complex industrial operations ▪️ The future of AI agents capable of real-time learning, observation, and autonomous decision-making ▪️ How zenon supports AI integration with scalable industrial software and reliable data management See how zenon can empower your engineering and production processes, turning challenges into opportunities for innovation and growth. Download zenon here ➡️ https://hubs.ly/Q04lQQK10

Copa-Data in Software
zenon in robotics

Video

Video

zenon in robotics

0:00 Introduction to Collaborative Robot Project 0:20 Facing Challenges and Ensuring Safety 0:50 Overview of Topics Covered 1:29 Introduction to Chiesi Farmaceutica 2:40 Innovation as a Core Strategy 3:48 Organization of the Future: A Strategic Plan 4:50 Defining Roles Within Chiesi’s Departments 5:40 Quality Control Lab and the Role of Cobot System 7:10 Benefits of the Cobot System 8:52 Technical Details of the Cobot Integration 11:32 zenon Logic and System Integration 13:32 Achieving Unified Requirements and Solutions 15:38 Conclusion and Future Directions In this video, Laura Carotenuto, Digitalization and Data Scientist at Chiesi Farmaceutici, together with Davide Bonzini from Italia Automazione, share insights into an innovative cobot project designed to enhance automation in pharmaceutical GMP laboratories. The collaboration between Chiesi Farmaceutici and Italia Automazione demonstrates how collaborative robots (cobots) can improve efficiency, data integrity, and compliance within highly regulated pharmaceutical environments. Key Topics Covered: - Introduction to Collaborative Robots: How Chiesi Farmaceutica introduced its first cobot in GMP labs and the challenges faced in ensuring safety and compliance with regulations. - Strategy and Innovation: The Chiesi's commitment to investing over €24 million annually to drive innovation in respiratory and rare diseases. - Project Overview: Insight into the cobot system, its integration with existing lab processes, and the operational benefits it brings in terms of automation, data integrity, and efficiency. - Future Challenges and Goals: How the organization's vision for future automation within labs, including the potential for a centralized SCADA system and advanced data handling. This project highlights how collaborative robotics is transforming pharmaceutical manufacturing by improving safety, increasing efficiency, and strengthening compliance in regulated environments. Check out how zenon supports compliance ➡️ https://hubs.ly/Q04lQvXs0

Copa-Data in Software
Building Automation by eNeG VS

Video

Video

Building Automation by eNeG VS

0:00 Introduction to eNeG VS Business Model 0:11 Three Pillars of eNeG VS Operations 0:39 eNeG VS and COPA-DATA Partnership 0:50 Challenges and Drivers in Building Automation 1:52 Importance of Energy Performance Directives 3:00 Cybersecurity Concerns in Building Automation 4:52 Data Management in Building Automation 6:52 Complexity and User Acceptance in Automation 11:12 Case Study: Steigenberger Hotel Automation 14:53 Controlling District Heating Systems 15:03 Integration and Efficiency Improvements 15:14 Sustainability Sonata: The Invisible Orchestra 15:28 Smart Heat Grid Hamburg Project In this video, Robert Witte, Sales Engineer at eNeG VS, explores the innovative work of eNeG VS and its long-standing strategic partnership with COPA-DATA, highlighting their approach to building automation and energy supply systems. Key insights covered include: ▪️ Three Pillars of eNeG VS: The company’s core business model focused on energy supply systems, building automation, and technical services supporting the full lifecycle of solutions. ▪️ The Importance of Partnership: How a 25-year collaboration with COPA-DATA strengthens capabilities and supports joint innovation in building automation. ▪️ Challenges in Building Automation: Key topics such as cybersecurity, IT strategy requirements, and the integration of building systems into broader security frameworks. ▪️ Harnessing Data for Efficiency: How building automation generates valuable data and the importance of standardized labeling, structured data use, and pilot projects. ▪️ Enhancing User Acceptance: Why intuitive and user-friendly system design is essential for successful adoption of building automation technologies. ▪️ Case Study – Steigenberger Hotel: A real-world example demonstrating improved energy efficiency and user experience through intelligent automation systems. This session provides practical insights for professionals in energy management and building automation, focusing on how integrated systems and data-driven strategies can improve efficiency, sustainability, and operational performance. Read more about Building Automation ➡️ https://hubs.ly/Q04lQWGv0

Copa-Data in Software
Modular Automation with MTP: Equipment vendors in action - Panel

Video

Video

Modular Automation with MTP: Equipment vendors in action - Panel

0:00 Introduction to Modular Production (MTP) 0:42 Panel Introduction and Company Backgrounds 1:40 Personal Items and Their Significance 4:04 Understanding Market Demand for MTP 8:05 MTP Implementation: Challenges and Insights 10:20 Audience Interaction and Final Thoughts 13:29 Evolution of MTP and Automation 14:37 Integration Success Stories 18:52 Advanced Therapies and MTP 21:48 Collaboration and Support in MTP Implementation 23:40 Realizing Modular Production with zenon 26:12 Customer Expectations in Modular Production 26:56 Flexibility in Bioproduction 27:45 Pre-Qualification and Validation Benefits 28:19 The Personality of Machines 29:08 Plug and Produce in MTP 30:24 Modular Production as Tetris 34:21 Motocross and Software for Process Industry In today’s fast-changing pharmaceutical and life sciences industries, fast time to market is more important than ever. Modular production using the Module Type Package (MTP) standard is transforming manufacturing by enabling faster integration, greater flexibility, and improved operational efficiency. Key topics covered include: - The current maturity of the MTP standard and market demand for modular production. - Real-world examples of successful projects utilizing modular production from five prominent companies. - The benefits of adopting modular technology, including increased efficiency, reduced time to market, and streamlined integration processes. You will gain actionable insights on how MTP transforms manufacturing operations, enabling a more agile and responsive production environment. Learn from experts such as Mikael Björling (Cytiva), Marc Ramoneda (Appliant), Josef Trapl (Memo3 GmbH), and Saverio (MASCO Group Automation) as they share personal anecdotes and professional expertise. Learn how modular production and MTP technology can help pharmaceutical manufacturers build more agile, efficient, and future-ready operations ➡️ https://hubs.ly/Q04lQNgy0

Copa-Data in Software
Orchestrating SCADA Integration at Novo Nordisk Engineering

Video

Video

Orchestrating SCADA Integration at Novo Nordisk Engineering

0:00 Introduction to Novo Nordisk’s Investment 0:22 Role of Engineering at Novo Nordisk 0:50 Consulting and Equipment Procurement 1:48 Challenges with Standard Equipment and IT Integration 2:31 Legacy IT Systems and Custom Code Concerns 3:25 Prioritizing Compliance and Data Integrity 4:04 The Importance of Up-to-Date OT Systems 5:32 Exploration and Integration of zenon 7:11 Risk-Based Validation Approach 8:35 Engineering Specifications for zenon Integration 13:56 Utilizing zenon for Data Storage 14:53 Architectural Advantages of zenon 16:04 Collaboration with COPA-DATA 17:00 zenon’s Strong Roadmap and Support 18:09 Strategic Partnerships with COPA-DATA and Octoplant In this session, Henrik Jerup Dolmer, Senior Automation Specialist at Novo Nordisk Engineering (NNE), shares insights into large-scale pharmaceutical manufacturing investments and the challenges of integrating equipment, ensuring compliance, and maintaining data integrity. As Novo Nordisk scales formulation and filling facilities globally, the company faces increasing demands for standardized equipment, seamless IT/OT integration, and efficient vendor collaboration. Key topics covered in this presentation include: ▪️ Investment Strategy: Discover how Novo Nordisk plans to replicate a newly designed factory worldwide, requiring substantial equipment from various vendors to meet demand. ▪️ Vendor Integration: Learn about the complexities of integrating standard equipment into existing IT systems while maintaining compliance and operational efficiency. ▪️ Data Management: Understand the shift from traditional validation methods to a science and risk-based validation approach, ensuring data integrity and compliance. ▪️ Custom Solutions: Explore the challenges of customization in machine integration and how Novo Nordisk collaborates with suppliers to enhance operational efficiency. Key takeaways from this presentation include actionable insights on managing vendor relationships, the importance of data governance, and strategies for maintaining compliance in a rapidly evolving environment. Learn more about zenon and data integrity ➡️ https://hubs.ly/Q04lQs4Y0

Copa-Data in Software
Modular Type Production (MTP) Standard real use case

Video

Video

Modular Type Production (MTP) Standard real use case

0:00 Introduction to MTP in Pharmaceuticals 0:06 Standardization in Flexible Plants 0:12 Implementation in GXP Environments 0:18 Challenges and Regulatory Requirements 0:37 SOP Frameworks for Modular Plants 0:56 Inefficiencies in Current Systems 1:42 Regulatory Requirements and the GAMP Community 2:14 Importance of Qualification and Validation 3:00 Ensuring Product Safety and Quality 5:00 Good Automated Manufacturing Practice (GAMP) 6:00 Validation and Verification in Modular Plants 7:00 Operational Flexibility in Modular Manufacturing 8:00 Using MTP for Smart Automation 9:00 Defining Standards for Pre-Qualified Equipment 10:00 Streamlining System Validation 11:00 Operational Philosophy in Modular Systems 12:00 Reducing Verification Effort 13:00 Potential Savings and Benefits of MTP The MTP (Module Type Package) standard is transforming pharmaceutical manufacturing by enabling scalable, modular production in GMP environments. In this presentation by Thomas Makait (ISPE GAMP SIG MTP4PHARMA), discusses real-world implementation and challenges of MTP in regulated production environments. Key topics covered: ▪️ Introduction to MTP Standard: How MTP is reshaping modular plant design to streamline pharmaceutical production ▪️ Implementation Challenges: Regulatory requirements, validation processes, and cross-department alignment in GMP environments ▪️ Standardization and Efficiency: How standardized modular approaches break down silos and improve qualification and validation efficiency ▪️ Future of Modular Plants: The role of GAMP and qualification strategies in enabling collaboration between suppliers and regulated users ▪️ Operational Design Decisions: Key considerations needed early in design to maximize modular production benefits Key takeaways: ▪️ How MTP reduces validation effort and improves regulatory compliance ▪️ Ways to increase flexibility in pharmaceutical manufacturing through modular systems ▪️ Best practices for working with suppliers to ensure pre-qualified, compliant modules (PEA) Learn about the future of pharmaceutical manufacturing and explore innovative solutions that promise to enhance quality and efficiency ➡️ https://hubs.ly/Q04lGT4R0

Copa-Data in Software
Building Management System in action

Video

Video

Building Management System in action

0:00 Mindset Shift for Positive Environmental Impact 0:14 Reimagining Energy-Positive Buildings 0:45 Challenges and Opportunities in Building Emissions 1:21 The Need for Smarter Building Automation 1:54 Automated and Modular Building Management Systems 2:40 Practical Demonstration of Building Management Tools 4:30 Architecture of a Future-Proof Building Management System 7:22 Integrating Greenfield and Brownfield Solutions 8:53 Conclusion: Future-Proofing Building Automation In this video, Michael Legat, Specialist Industrial Sustainability, explores how intelligent building management systems are transforming the way we design, operate, and optimize buildings for long-term environmental impact. Learn how innovative automation technologies and adaptive energy management strategies help to reduce CO2 emissions, improve operational efficiency, and support sustainable building operations across modern campuses and industrial environments. Key topics covered include: - The significant role of buildings in global energy consumption and CO2 emissions, accounting for nearly 40% of energy use and 30% of emissions. - Strategies for optimizing building operations to not only consume energy but also generate and share it within interconnected campuses. - The necessity of smarter adaptive systems that respond to user behavior and changing needs, moving beyond traditional automation approaches. - An overview of COPA-DATA's unique modular architecture and automated engineering solutions that enhance efficiency and reduce waste in building management. Discover how COPA-DATA's zenon software platform streamlines the engineering process, enabling scalable, flexible solutions tailored to both new and existing buildings. Let's build smarter buildings together and pave the way for a sustainable tomorrow. Read more ➡️ https://hubs.ly/Q04lGC3_0

Copa-Data in Software
OpenDCS with zenon by ControlTech Engineering AG (CTE)

Video

Video

OpenDCS with zenon by ControlTech Engineering AG (CTE)

0:00 Introduction to CTE and Its Location 0:15 Project Scope and Sustainable Solutions 0:49 Current Challenges in Process Automation 1:29 The Need for Reliable Flexibility 2:22 Introduction to zenon OpenDCS 3:00 zenon’s Role in Life Sciences Projects 4:16 Hardware and Software Flexibility with OpenDCS 5:34 Orchestration Studio and OPC UA Integration 7:16 Advantages of zenon: Flexibility and Scalability 8:32 Real-world Applications of zenon 9:56 Innovative Cocktail Machine Project 10:44 Modular and Flexible Architecture for Automation 11:25 Conclusion and Invitation to Experience zenon In this video, Andreas Langer explores the innovative solutions offered by ControlTech Engineering AG (CTE), an engineering company based in the Life Science BioValley region of northwestern Switzerland. With a team of around 100 employees, CTE specializes in sustainable and modular automation solutions for biotech and manufacturing industries. CTE addresses key challenges in modern process automation, helping customers overcome high costs, ensure process safety, and adapt quickly in fast-moving markets. The discussion highlights why traditional monolithic automation systems often fail to keep up with today’s industrial demands and how modular architectures offer a more flexible alternative. Key takeaways from this video: ▪️ Growing demands for automation, efficiency and process reliability in cost-intensive industries such as life sciences ▪️ How CTE uses zenon OpenDCS to improve efficiency in process automation projects ▪️ The importance of modular automation for flexibility, scalability, and integration between IT and OT systems ▪️ Real-world applications, including an innovative cocktail machine demonstrating modular production and orchestration concepts Learn more about how modular process automation can improve agility, reduce complexity, and support the future of intelligent manufacturing ➡️ https://hubs.ly/Q04l4gyt0

Copa-Data in Software
White Panther: Delikate Garnelen aus den österreichischen Bergen

Video

Video

White Panther: Delikate Garnelen aus den österreichischen Bergen

Mitten in den österreichischen Alpen züchtet White Panther nachhaltige Gebirgsgarnelen – regional, frisch und mit modernster Technologie. Eigene Wasser- und Biomassekraftwerke, reinstes Gebirgswasser sowie der Verzicht auf Antibiotika und Chemie machen die Produktion besonders umweltfreundlich und die Garnelen zu einer echten Bio-Delikatesse.  In diesem Video erhalten Sie exklusive Einblicke hinter die Kulissen dieser innovativen Garnelenzucht in der Steiermark und erleben, wie moderne Technologie, Nachhaltigkeit und regionale Lebensmittelproduktion erfolgreich zusammenspielen. Das erwartet Sie im Video: ✅ Nachhaltige Energie aus eigenen Wasserkraftwerken Erfahren Sie, wie die Produktion mit erneuerbarer Energie versorgt und dabei höchste Umweltstandards eingehalten werden. ✅ Bewährte Leittechnik von COPA-DATA Durch den Rückgriff auf die bereits in der Energieerzeugung eingesetzte zenon-Leittechnik von COPA-DATA können sämtliche Produktionsprozesse effizient überwacht und gesteuert werden. ✅ Der Weg von der Larve bis zur Ernte Begleiten Sie die Garnelen durch den gesamten Aufzuchtprozess – von den ersten Larven bis zum fertigen Produkt. Dabei spielt Biosecurity eine entscheidende Rolle für Qualität und Gesundheit. ✅ Hightech trifft Lebensmittelproduktion Über 1.000 Sensoren und modernste zenon-Technologie überwachen sämtliche Produktionsparameter in Echtzeit und sichern höchste Qualität und Effizienz, auf die auch die Spitzengastronomie gern zurückgreift. Tauchen Sie mit uns hinter die Kulissen eines innovativen Betriebs und entdecken Sie, wie Technologie, Nachhaltigkeit und Pioniergeist mithilfe der Softwareplattform zenon die Zukunft der Aquakultur fernab vom Meer neu definieren. Mehr über diese Success Story erfahren Sie hier: https://hubs.ly/Q04h_Kv50

Copa-Data in Software
zenonIZE 2025 Highlights | Composing the future of Industrial Automation together

Video

Video

zenonIZE 2025 Highlights | Composing the future of Industrial Automation together

Discover the highlights of zenonIZE 2025, the global industrial automation and digitalization event hosted by COPA-DATA in Salzburg, Austria. With over 500 participants from around the world, zenonIZE brings together experts, customers, and partners from the energy and manufacturing industries to explore the latest trends in industrial automation, SCADA systems, smart manufacturing, and digital transformation. In this aftermovie, experience: - Key moments from one of the leading automation conferences 2025 - Insights into SCADA, substation automation, and energy systems - Real-world discussions on digitalization in manufacturing and energy - Networking, collaboration, and innovation in action - The unique atmosphere of Salzburg – the home of zenon The event highlights how companies are leveraging the zenon Software Platform to drive efficiency, sustainability, and smart industrial solutions across global markets. Whether you're interested in industrial software, automation engineering, smart factories, or energy automation, this video gives you a glimpse into the future of digital industry and innovation. Learn more about zenon and COPA-DATA ➡️ https://hubs.ly/Q047w7_60

Copa-Data in Software
COPA-DATA Partner Award 2025: Driving innovation with zenon

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Video

COPA-DATA Partner Award 2025: Driving innovation with zenon

Discover how the COPA-DATA Partner Community continues to grow and drive innovation worldwide. This video showcases outstanding partner projects across Energy, Critical Infrastructure, and Manufacturing, as highlighted at the first COPA-DATA Partner Award. Learn more about the Partner Community: https://www.copadata.com/en/partner-community/about-the-partner-community/

Copa-Data in Software
OpenDCS Explainer Video DE

Video

Video

OpenDCS Explainer Video DE

In der schnelllebigen Welt der Life Sciences sind Virtualisierung und Modularisierung von SPSen entscheidend für mehr Effizienz und Flexibilität. Dieses Video zeigt am Beispiel von Tinas Unternehmen, wie der Umstieg auf ein OpenDCS Produktionsbedingungen nachhaltig verbessert. Key Takeaways aus diesem Video: - Die Herausforderungen traditioneller DCS-Systeme in der Produktion und deren hohe Komplexität. - Wie Tina und ihr Team die Abhängigkeit von spezifischen Hardwareanbietern beendet haben, um die Flexibilität und Skalierbarkeit ihrer Produktionsprozesse zu verbessern. - Die Vorteile eines Open DCS: eine softwarebasierte, modulare Lösung, die einfache Integration neuer Module über offene Standards wie MTP ermöglicht. - Wie die virtuelle SPS- und Runtime-Umgebung Unabhängigkeit von Hardware und Herstellern schafft. - Die intuitive zentrale Orchestrierung per Drag and Drop und der No Code/Low Code-Ansatz, der die Systemintegration vereinfacht. Erfahren Sie, wie Sie mit zenon OpenDCS von COPA-DATA Ihre Produktionsprozesse optimieren können: https://hubs.ly/Q048RlfW0 0:00 - Einführung in Virtualisierung und Modularisierung 0:10 - Herausforderungen des traditionellen DCS 0:29 - Probleme bei der Integration neuer Module 0:46 - Tinas Erfolgsgeschichte mit Open DCS 0:55 - Umstellung auf eine offene, modulare Lösung 1:10 - Vorteile der virtuellen SPS-Umgebung 1:26 - Intuitive Orchestrierung und Effizienzsteigerung 1:40 - Informationen zu zenon Open DCS

Copa-Data in Software

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